Boot Cowl Business

In this video we show fabricating and installing the boot cowling for our Bearhawk Model 5. We used #6 flat head screws and nutplates for fasteners; so we got to learn how to dimple, counter sink, rivet nutplates in place and more. The process overall was a fun sheet metal learning experience. 0:00 - Overview 0:57 - Firewall 1:41 - Instrument panel 2:47 - Boot cowl top 3:12 - Top cover plate 3:39 - Lower extension piece 4:25 - Tunnel 5:17 - Boot cowl sides 7:00 - Prepping pieces (trimming, sanding, edge rolling, dimpling) 7:43 - Nutplates