DIY Electric Bike 65km/h Using 1500W E-Bike Conversion Kit
✅ 1500W E-Bike conversion kit - /
Other kits 👇🏻
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Upgrades done to this E-bike 👉🏻
In depth build instructions, full parts and tools list and much more in my build log below! 👇🏻
🎁 $5 OFF your first App order on AliExpress -
Assembled battery pack (52V):
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Parts for E-bike:
5A charger with XLR plug - /
M5 rivnuts - /
M5 bolts (30mm) - /
Waterproof case (158x90x60) - /
Torque arm - /
Crankset - /
Chainring - /
Hydraulic brakes - /
7 speed chain - /
Chain link - /
Handlebar extension - /
Phone holder - /
7 speed rear derailleur - /
Shifter (7 speed) - /
Pedals - /
Parts for battery pack:
Li-Ion batteries (84 pcs) :
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Smart BMS (14S 40A BT module) - / (not smart)
✅ Download the free battery app here -
Battery case (52V) - /
Pure nickel strip (10m ) - /
Kapton tape - /
Insulation rings - /
Adhesive foam - /
Silicone wire (10AWG) - /
XLR socket - /
✅ Click to see how to build this upgraded DIY spot welder -
Sequre SQ-SW1 Spot Welder - (3% OFF with coupon code DONNYTEREK)
Tools:
TS101 soldering iron - /
Multimeter - /
Wire stripper - /
Torque wrench (1/2“) - /
Drill bit set - /
Step drill bits - /
Center punch - /
Heat gun - /
Bike repair stand - /
Chain pliers - /
Mechanics tool set - /
Cordless drill - /
Helping hand - /
Allen keys - /
Bottom bracket wrench - /
0:00 Intro
0:13 Building (upgrading) the spot welder
4:57 Battery build
12:20 Bicycle disassembly
13:15 Battery mounting
15:02 E-Bike assembly
22:52 Test ride
Hi! Thanks for checking out one more project of mine. Hope you will like this one as much as I did.
I’ve been planning this project for quite some time and now that I have it finally finished I am stoked to be able to share the details of how I built it and how it performs.
Above I have placed the links for every part (pretty much) that has been used for the build. The main star of the show being the 1500W E-bike conversion kit, which is one of the best purchases I have made in a long time. I chose the 26“ model but there are plenty of wheel sizes for you to choose from. For now, I could not source a better deal than this one.
The range can reach up to 100km (62 miles) while pedaling and around 50km on motor alone at top speed (at least that’s what the app shows - seems to be accurate).
It can easily reach 65km/h (40mph). The pedal assist is great for saving battery and helping the bike accelerate even faster. There are many programmable options on the LCD itself, and the best part is the Bluetooth connectivity of the BMS. Using the app the battery can be turned on and off. It also provides temperature, range, current, cell group voltage and lots of variable parameters.
Thanks!
- Donny
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